激光多道多层熔覆镍基合金热效应分析
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西安建筑科技大学 理学院

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TN249

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国家自然科学基金项目


Analysis of thermal effects of laser multi-channel multilayer cladding of nickel-based alloys
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1.Faculty of Science,Xi'2.'3.an University of Architecture and Technology,Xi'4.an

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    摘要:

    为研究双椭球体热源激光多道多层熔覆过程中扫描方式对温度场影响和扫描间距对熔覆层及基体表面温度场的影响,根据能量守恒和流体动力学理论分别建立双椭球激光熔覆镍基合金的三维有限元模型,探究十字正交多道扫描和单向两层多道扫描两种方式下的温度场,分析不同扫描间距下熔覆层形貌及基体表面温度。结果表明:十字正交多道扫描方式降低材料各向异性,增强温度场稳定性。熔覆层高度与扫描间距呈负相关趋势,基体表面截线上相同时刻温度随激光扫描间距增加而增大。扫描间距过大时,熔道孤立性强导致熔覆层表面起伏不平,为激光多道多层熔覆沉淀强化镍基高温合金提供理论参考。

    Abstract:

    In order to investigate the effects of scanning modes on the temperature field and scanning spacing on the temperature field of the cladding layer and the surface of the substrate during multi-channel, multi-layer laser cladding of a double ellipsoid heat source, a three-dimensional finite element model of double ellipsoidal laser cladding of nickel-based alloys was established based on conservation of energy and the fluid dynamics theory. Investigate the temperature field under cross-orthogonal multi-channel scanning and unidirectional two-layer multi-pass scanning. Analysis of the morphology of the cladding layer and the surface temperature of the substrate at different scanning spacings. The results show that the cross-orthogonal multi-channel scanning method reduces the anisotropy of the material and enhances the stability of the temperature field. The height of the cladding layer is negatively correlated with the scanning spacing, and the temperature at the same moment on the intercept line of the substrate surface increases with the increase of the laser scanning spacing. When the scanning spacing is too large, the strong isolation of the cladding layer track leads to the unevenness of the surface of the cladding layer, which provides a theoretical reference for the laser multi-channel multilayer cladding of precipitation strengthened nickel-based high temperature alloy.

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  • 收稿日期:2025-07-08
  • 最后修改日期:2025-09-14
  • 录用日期:2025-10-10
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