基于丝网印刷与激光转印的光伏电池表面金属化技术综述
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1.中北大学先进制造技术山西省重点实验室;2.中电科风华信息装备股份有限公司

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TH162

基金项目:

光伏激光打印技术研究以及设备开发、太原市关键核心技术攻关“揭榜挂帅”


A Review of Silver Pastes Line Preparation Technology for Photovoltaic Cells Based on Screen Printing and Laser Transfer
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Affiliation:

1.Key Laboratory of Advanced Manufacturing Technology of Shanxi Province, North University of China;2.China Electronics Technology Group Corporation Fenghua Information Equipment Co., Ltd.

Fund Project:

Photovoltaic laser printing technology research as well as equipment development, Taiyuan City, the key core technology research “unveiled the list of commanders”

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    摘要:

    在光伏电池表面金属化技术当中,成熟的丝网印刷占据主导,但其工艺复杂,易导致银浆浪费、硅片破裂及污染致使印刷成本大大增加。新兴的激光转印技术则显著降低银浆用量20%-30%,并能实现16μm以下的超细栅线。研究表明,丝网印刷中,高目数网板提升精度但增加银浆渗透成本;优化刮印角度与压力可减少断栅、溢浆;新型油墨则提升了导电性与精度。激光转印则通过调控银浆配方、激光参数及接收间距,实现超细银栅线的精密完整转移。未来需协同发展:采用丝网印刷粗栅结合激光转印细栅的叠层混合工艺,可将电池遮光损失从3%降至1.2%,同步提升光电转换效率。二者的融合创新将推动光伏金属化技术向更高效、低成本、环境友好的方向突破,支撑产业升级。

    Abstract:

    In photovoltaic cell metallization, screen printing is predominantly employed due to its mature process. However, its complexity frequently results in silver paste waste, silicon wafer breakage, pollution, and significantly increased printing costs. The emerging laser transfer technology substantially reduces silver paste consumption by 20%-30% while enabling the transfer of ultra-fine grid lines below 16μm. Studies show that within screen printing, higher mesh counts enhance printing precision but increase silver paste penetration costs. Optimization of squeegee angle and pressure is found to reduce finger interruptions and paste overflow. Novel conductive pastes further enhance conductivity and printing precision. Laser transfer achieves precise and complete transfer of ultra-fine silver lines through the controlled adjustment of paste formulation, laser parameters, and receiving gap distance. Future development necessitates synergistic approaches: a hybrid process combining screen-printed busbars with laser-transferred fine grid lines in a stacked design is projected. This approach reduces cell shading loss from 3% to 1.2% while simultaneously enhancing photoelectric conversion efficiency. The integration and innovation of these technologies are expected to advance photovoltaic metallization towards greater efficiency, lower cost, and enhanced environmental sustainability, thereby supporting industry advancement.

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  • 收稿日期:2025-04-29
  • 最后修改日期:2025-07-25
  • 录用日期:2025-08-13
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