基体预热对激光沉积修复GH4169/K424合金开裂倾向的影响
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作者单位:

1.沈阳航空航天大学;2.哈尔滨工业大学;3.中国航发哈尔滨东安发动机有限公司

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基金项目:

国家重点研发计划项目(2022YFE122600);中国航空发动机集团产学研合作项目(HFZL2021CXY025-1);辽宁省国际科技合作计划(Grant No.2023JH2/10700024)


Effect of substrate preheating on cracking tendency of GH4169/K424 alloy repaired by laser deposition
Author:
Affiliation:

1.Shenyang Aerospace University;2.Harbin Institute of Technology;3.AECC Harbin Dongan Engine Corporation Limited

Fund Project:

he National Key Research and Development Program of China (Grant No. 2022YFE122600), Industry-University-Research Cooperation Project of China Aero-Engine Group(Grant No. HFZL2021CXY025-1), and Liaoning International Science and Technology Cooperation Program(Grant No.2023JH2/10700024)

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    摘要:

    高裂纹敏感性的K424镍基高温合金构件在沉积修复过程中易产生裂纹。本文采用低裂纹敏感性的GH4169合金对K424合金进行了修复试验,研究基体预热是激光沉积修复GH4169/K424合金开裂倾向的影响,并对修复过程进行了数值模拟,探讨修复过程中的热/力场演变在裂纹形成过程中的作用。模拟结果表明,预热基体有效降低了应力,对平行于激光扫描方向的应力消减效果最佳,压应力和拉应力分别降低了10.5%和26.7%。通过实验验证了预热对激光沉积修复GH4169/K424合金开裂倾向的抑制作用,预热基体至300℃时,显著降低裂纹形成几率,获得了只有少量微裂纹的K424高温合金修复试件。

    Abstract:

    During the deposition repair process, components made of the high crack-sensitive K424 Nickle-based high-temperature alloy are prone to cracking. This study utilized the low crack-sensitive GH4169 alloy to repair the K424 alloy and investigated the effect of substrate preheating on the cracking tendency of laser deposition repaired GH4169/K424 alloy. Numerical simulation of the repair process was conducted to explore the role of thermal/stress field evolution in crack formation. The simulation results indicate that preheating the substrate effectively reduces stress, with the most significant stress reduction observed parallel to the laser scanning direction, where compressive stress decreased by 10.5% and tensile stress by 26.7%. Experimental validation demonstrated the inhibitory effect of preheating on the cracking tendency of laser deposition repaired GH4169/K424 alloy. Preheating the substrate to 300?C significantly reduced the probability of crack formation, resulting in K424 high-temperature alloy repair specimens with only a few minor cracks.

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  • 收稿日期:2024-04-30
  • 最后修改日期:2024-06-12
  • 录用日期:2024-06-27
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