Q235中厚板激光多次重复扫描的弯曲角度研究
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作者:
作者单位:

1.常州大学;2.常州市大型塑料件智能化制造重点实验室

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中图分类号:

TN249

基金项目:

国家自然科学基金青年基金项目(52105429)、江苏省自然科学基金青年基金项目(BK20210852)、江苏高校‘青蓝工程’资助


Research on bending angle of Q235 medium-thick plate by several repeated laser scans
Author:
Affiliation:

1.Changzhou University;2.Changzhou Key Laboratory of Large Plastic Parts Intelligence Manufacturing

Fund Project:

The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    为了研究Q235中厚板激光多次重复扫描中各工艺参数对弯曲角度的影响规律,基于ABAQUS软件构建了Q235中厚板在激光扫描过程中温度场瞬态分布和材料热塑性变形的有限元模型,通过实验验证了有限元模型的可靠性,进行了中厚板激光多次重复扫描的弯曲角度变化数值模拟分析,并推导出了预测中厚板弯曲角的数学模型。结果表明,在满足激光弯曲的线能量密度范围18~36 (J·mm-1) 条件下,弯曲角度随着板厚减小而增加、随着激光功率增加而增加、随着重复扫描的次数增加而线性增加、随着扫描速度增加而减小、随激光光斑直径增加先增加后减小,选择12 mm激光光斑直径进行扫描可提高板材的弯曲成形效率。

    Abstract:

    In order to study the influence of different process parameters on the bending angle during repeated laser scanning of Q235 medium-thick plates, a finite element model of temperature field transient distribution and thermoplastic material deformation during laser scanning was constructed by ABAQUS. The reliability of the finite element model was verified through experiments. A numerical simulation analysis was conducted to investigate the variation in the bending angle of the medium-thick plates during repeated laser scanning, and a mathematical model for predicting the bending angle was derived. The results show that under the condition that the line energy density range of 18 to 36 (J·mm-1) is maintained for laser bending, the bending angle increases as the plate thickness decreases, increases with the increase in laser power, increases linearly with the increase in the number of repeated scanning times, decreases with the increase in scanning speed, and first increases and then decreases with the increase in laser spot diameter. Selecting a laser spot diameter of 12 mm for scanning can improve the bending efficiency.

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  • 收稿日期:2024-04-26
  • 最后修改日期:2024-06-12
  • 录用日期:2024-06-27
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