激光抛光316L不锈钢表面熔池演变的数值模拟与分析
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河北工业大学

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Numerical simulation and analysis of surface molten pool evolution in Laser Polishing of 316L stainless steel
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Hebei University of Technology

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The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    激光抛光是一种新型的表面处理技术,可有效改善金属材料表面粗糙度。为了研究激光抛光对316L不锈钢表面形貌的影响,本文建立了二维轴对称瞬态激光抛光数值模型,采用移动高斯脉冲激光为热源,构建与实际材料表面轮廓一致性较高的模型曲面,模拟了抛光模型表面的温度分布、速度大小以及熔池演变过程。结果表明,在熔池表面曲率较大时,毛细力主导熔融材料从波峰向波谷流动;当熔池表面较平滑时,热毛细力主导熔融材料向熔池两侧边缘流动。熔池深度及持续时间对抛光效果有较大影响, 熔池深度小且持续时间短时与熔池深度大且持续时间长时表面粗糙度结果均较差,分析得出一组抛光结果较好的激光参数并进行实验,发现抛光后材料表面粗糙度降低了69.5%,验证了数值模拟模型有较高的准确性。

    Abstract:

    Laser polishing is a new surface treatment technology which can effectively improve the surface roughness of metal materials. In order to investigate the effect of laser polishing on the surface morphology of 316L stainless steel. In this paper, a two-dimensional axisymmetric transient laser polishing numerical model is developed. Using a moving Gaussian pulsed laser as a heat source. Constructing model surfaces with high consistency with actual material surface contours. The temperature distribution, velocity and the evolution of molten pool on the surface of the polishing model were simulated. The results show that when the surface curvature of the melt pool is large, the capillary force dominates the flow of the molten material from the crest to the trough; when the surface of the melt pool is smooth, the thermocapillary force dominates the flow of the molten material to the edges of both sides of the melt pool. The depth and duration of the molten pool have a great influence on the polishing effect, the surface roughness results are worse when the molten pool depth is small and the duration is short and when the molten pool depth is large and the duration is long. A set of laser parameters with better polishing results were analyzed and experimented, and it is found that the surface roughness of the material is reduced by 69.5% after polishing, which verifies that the numerical simulation model has a high accuracy.

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  • 收稿日期:2023-08-23
  • 最后修改日期:2023-11-07
  • 录用日期:2023-12-05
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